GRP/FRP Cable Pipe Winding Equipment

Lianyungang Tuotian Aviation Equipment Co., Ltd. is one of the leading manufacturers and suppliers of GRP/FRP Cable Pipe Winding Equipment in China, featured by quality products and good price. Be free to buy bulk CE approved products made in China here from our factory. Also, customized service and free sample are available.

The GRP/FRP Cable Pipe Winding Equipment launched by Tuotian Aviation is not a single winding machine, but a modular integrated production system consisting of "winding main machine + impregnation system + creel + electronic control system." Specially designed for batch manufacturing of cable pipes, it supports flexible module configuration according to user production capacity needs (500-2000m daily output) and product customization requirements (e.g., pipe diameter, length, "constant-diameter/variable-diameter" structure), greatly shortening the project implementation cycle and reducing initial investment risks.

The equipment's modular advantages are reflected in three dimensions: first, the main machine module-users can choose between single-station or dual-station winding main machines. The single-station main machine is suitable for small and medium-sized enterprises with conventional or small-batch customization needs, covering an area of only 20㎡. The dual-station main machine adopts an alternating operation design (material loading/unloading synchronized with winding), increasing production capacity to 1.8 times that of the single-station version, making it suitable for large-scale pipe enterprises with mass customization needs. Second, the impregnation module-two options are available: a 10L standard glue tank and a 20L large-capacity glue tank. The large-capacity glue tank reduces glue replenishment times, adapting to the continuous production of customized pipes for long periods. Third, the creel module-it supports expansion to 30-bobbin or 60-bobbin internal yarn-drawing creels. It can match the corresponding yarn supply volume according to the diameter and wall thickness requirements of customized pipes (e.g., 60 bobbins for large-diameter customized pipes).

In terms of core performance, the entire system inherits Tuotian Aviation's high-precision standards: the winding main machine uses high-precision servo motors from Yaskawa (Japan), achieving 4-dimensional coordinated motion precision of ±0.05mm, with the wall thickness uniformity of customized cable pipes ≤±0.1mm. The full closed-loop constant tension control system ensures stable tension of each fiber layer, with an interlayer bonding strength of ≥20MPa and a pipe ring stiffness of SN8 grade or above (able to withstand ≥8kN/m² external pressure). The integrated NC software supports programming for up to 10,000 winding layers, enabling precise production of user-customized "constant-diameter + variable-diameter" combined pipes to adapt to the special needs of cable branch scenarios.

A major highlight of this integrated system is its service support: as a high-quality domestic composite material winding equipment manufacturer, Tuotian Aviation provides full-lifecycle services including "pre-project customization plan planning + mid-project equipment installation and commissioning + post-project remote fault diagnosis." In the pre-project phase, it formulates personalized configuration plans and issues 3D layout drawings based on the user's workshop area, production capacity needs, and customized product specifications. In the mid-project phase, it completes equipment installation and commissioning within 7 days and provides free training for 2-3 operators until they can independently produce customized products. In the post-project phase, it realizes remote fault diagnosis through the Internet of Things platform (fault response time ≤48 hours), provides a spare parts reserve service for vulnerable components, and conducts annual on-site inspections to ensure long-term stable production of customized pipes. After a pipe group introduced this system, it only took 45 days from equipment order to official production of customized pipes, and the production capacity was increased to 110% of the design value within 3 months. The pass rate of customized cable pipes was stably above 99.2%, and the investment return cycle was shortened to 1.5 years.

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