Full-Automatic GRP/FRP Gas Cylinder Winding Machine

In large-scale production, "excessive manual intervention leading to large quality fluctuations and obvious efficiency bottlenecks" is a common pain point for GRP/FRP cylinder enterprises. The Automatic GRP/FRP Cylinder Winding Machine developed by Tuotian Aviation focuses on "full-process unmanned operation, parameter self-optimization, and fault self-diagnosis". It realizes full automation from parameter input to finished product output, completely solving the pain points of traditional production.

The "automatic" feature runs through all production links: in the parameter setting stage, after operators input the cylinder diameter, length, and number of winding layers on the Chinese-English touch interface, the system automatically calls the linear design algorithm to generate the optimal plan without manual calculation; during production, the equipment automatically completes yarn guide nozzle positioning, fiber winding, and tension adjustment through the 4D servo system, while synchronously monitoring yarn consumption and resin temperature. In case of yarn breakage or abnormal glue temperature, it immediately pauses to avoid defective products; after production, the equipment automatically resets to the initial position to wait for the next batch, with no manual on-site supervision required throughout the process.

Intelligent functions enhance production flexibility: it supports "breakpoint continuous winding"-after power failure or shift change, the system resumes accurately from the last interrupted layer when restarted, reducing material waste rate to ≤0.3%; the "automatic zero-point finding" function ensures the O-point never drifts regardless of the cart's movement, guaranteeing consistent winding starting points for each batch of cylinders; the required winding length can be preset (no limit switch needed), adapting to the production of multiple specifications such as "DN100 short cylinders" and "DN250 long cylinders" with a switching time of ≤30 minutes.

Both efficiency and quality are improved: the equipment's maximum yarn drawing speed reaches 60m/min, and the traveling cart speed is 1m/s. Combined with dual-station alternating operation (synchronous loading/unloading and winding), the daily output of a single unit is 60% higher than that of traditional semi-automatic equipment; automatic operation allows one worker to manage 2-3 units, reducing labor costs by 60%. After a large gas enterprise introduced 10 sets of this equipment, it built a production line with a "daily output of 300 GRP/FRP cylinders", and the batch quality fluctuation range was controlled within ±2% (compared to ±8% with manual operation)-becoming a core equipment for its large-scale expansion and demonstrating Tuotian Aviation's technological leadership in the field of automatic winding equipment.

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